BS EN copper standards emerge

Original article date: February 1999

With the withdrawal of the old British Standards and the integration of the new BS EN standards for copper and copper alloys there is inevitably going to be confusion. For this reason the Copper Development Association has published “Copper and Copper Alloys – Composition Applications and Properties” which explains the new series of BS EN standards – the British implementation of European standards.

Because a large number of national preferences needed to be taken into account against the background of a pan-European agreement to develop tight product standards the new BS EN Standards are more complex than the historic BS standards. As he new standards are published they will be in conflict with the old British Standards. These will therefore be withdrawn as will those of other European countries leaving Europe with one harmonised series of standards published in each country but applicable across all. Examples include BS1400 for castings the BS287x series for wrought materials and the BS143x series covering coppers for electrical purposes.

Materials popularly used from the previous BS standards will or course continue to be available but the new designations should be used. For most materials it is easy to obtain near-equivalents to those included in previous standards but not always. Many materials are similar but have detailed differences such as composition and tolerances. This will require designers who still refer to old standards on old specification drawings to amend these for ordering purposes. The publication also includes a selection of tables giving near-equivalents for the brasses previously included in British Standards.

Manufacturers will be the first to see and feel the impact of the new BS EN standards as they are obliged to produce to the most recent standards. So the withdrawal of the old standards and integration of the new ones will be a commercially-driven transition.

Commencing in the late 1980s drafting of European standards for copper and copper alloys became a major activity for national standards organisations and their industrial partners. BS EN copper alloy standards emerge

Within CEN the work is being done in Technical Committee TC/133 with representation from members of the corresponding BSI Committee NFE/34. Table 1 shows BS historic standard numbers in numerical order and their replacement BS EN standards.

As with many other existing European national standards symbols are based on the ISO compositional system – for example CuZn37 is 63/37 brass. ISO and EN symbols may be identical but the detailed compositional limits are not always identical and cannot be assumed to refer to unique materials. A new numbering system has therefore been developed to offer a more user-friendly (and computer-friendly!) alternative. The system is a six-character alphanumeric series beginning C for copper-based material.

The second letter indicates the product form as shown in Table 2

A three-digit number series in the third fourth and fifth places is used to designate each material. It can range from 001 to 999. Numbers are allocated in preferred groups. The sixth character a letter indicates the copper or alloy grouping.

Materials designations are defined in BS EN 1173. In most product standards materials are available in a choice of material conditions. There may be one or more mandatory properties associated with the particular material condition. For designation purposes the principal mandatory property condition is specified by a letter:

A Elongation
B Spring bending limit
D As drawn without specified mechanical properties
G Grain size
H Hardness (Brinell or Vickers)
M As manufactured without specified mechanical properties
R Tensile strength
Y 0.2% proof strength

For castings properties are dependent on the casting process used:

GS Sand casting
GM Permanent mould casting
CZ Centrifugal casting
GC Continuous casting
GP Pressure diecasting

Table 1 Listing of old BS standards replaced by BS EN standards

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Old BS Title (abbreviated) BS EN
DD79 Method for spiral elongation test on high conductivity copper 12893
1400 Copper & copper alloy ingots and castings 1982
1432 Drawn copper strip for electrical purposes 133/62 (*)
1433 Copper rod & bar for electrical purposes 133/62 (*)
1453 (part) Filler metals for gas welding 133/52 (*)
1845 Filler metals for brazing 133/52 (*)
1977 Copper tubes for electrical purposes 133/61 (*)
2870 Sheet strip and foil 1172 1652 1653 1654
2871 Part 1 Tubes for water gas and sanitation 1057
2871 Part 2 Tubes for general purposes 12449
2871 Part 3 Tubes for heat exchangers 12451
2872 Forgi ngs and forging stock 12165 12420
2873 Wire 12166
2874 Rods and sections 12163 12164 12167
2875 Part 3 Plate 1652 1653
2901 Copper & copper alloy filler wires for gas shielded arc welding 133/52 (*)
3839 Oxygen-free copper certified grade 133/65 (*)
4109 Copper wire for electrical purposes 133/63 (*)
4577 Materials for resistance welding electrodes n/a
4608 Copper sheet strip and foil for electrical purposes 133/60 (*)
6017 Copper refinery shapes 1976 1978
6811 Winding wires (part) 133/63 (*)
6926 Copper wire rod for electrical purposes 1977

(*) Where the BS/EN number is not yet available the number is expressed as Technical Committee Number/Work Item Number (ie 133/xx)

Table 2 Second letter in specification

B – materials in ingot form for re-melting to produce cast products

C – materials in the form of cast products

F – filler materials for brazing and welding

M – master alloys

R – refined unwrought copper

S – materials in the form of scrap

W – materials in form of wrought products

X – non-standardised materials

Table 3 Three digit numbering series

000-999 A or B Copper
100-199 C or D Copper alloys low alloyed
(less than 5% alloying elements)
200-299 E or F Miscellaneous copper alloys
(5% or more alloying elements)
300-349 G Copper- aluminium alloys
350-399 H Copper-nic kel alloys
400-449 J Copper-nic kel-zinc alloys
450-499 K Copper-tin alloys
500-599 L or M Copper-zinc alloys binary
600-699 N or P Copper-zinc-lead alloys
700-799 R or S Copper-zinc alloys complex
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February 1999